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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Incident Investigation and Learning | 15% | - Investigation Methodology
|
| Topic 2: Risk Based Process Safety (RBPS) Fundamentals | 15% | - Process Safety Competency
|
| Topic 3: Process Safety Management Systems | 30% | - Process Knowledge Management
|
| Topic 4: Hazard Identification and Risk Analysis | 25% | - Hazard Assessment Methods
|
| Topic 5: Measurement, Audit, and Continuous Improvement | 15% | - Performance Indicators
|
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. Which of the following sets of inputs should be considered when developing Operating Procedures?
A) Equipment Manufacturer recommendation, Process Design Basis, Lessons Learned
B) Geographical Location, Research and Development, Stakeholder Outreach
C) Utility Costs, Process Safety Management Reviews, Union Contract
D) Six Sigma, Lean Manufacturing, Product Pricing
2. Contractors were installing a heating coil in a small tank. When the job was nearly complete, the workers went on break, but one of them stayed behind and entered the tank alone. It is believed that while doing so, he inadvertently bumped open the nitrogen supply line lever-operated valve. He was later found dead inside the tank. Based only on the information provided in this brief description, which of the RBPS (Risk Based Process Safety) elements most directly apply to this event? (Select all that apply)
A) Auditing
B) Contractor Management
C) Management Review and Continuous Improvement
D) Measurement and Metrics
E) Safe Work Practices
F) Emergency Management
3. Workforce involvement metrics can involve (select all that apply):
A) Number of comments submitted on the content and frequency of refresher training
B) Number of Past Due PHA action items
C) Number of safety suggestions submitted
D) Nuisance alarm rate
E) Number of Loss of Primary Containment Incidents
4. Which of the following changes require a Management of Organizational Change (MOOC) Review? (Select all that apply.)
A) Relocating from offices to cubicles
B) Reducing the number of operators per shift team
C) Replacing site maintenance department with contractors
D) Modification of shift schedules from 8-hour shifts to 12-hour shifts
E) Moving an operator from one shift team to another in the same operating unit
5. A company has done a statistical/metric study on root causes of incidents over the last dozen years. It shows a steady, marked increase in the number of incidents with root cause being insufficient operator knowledge of the process. Which two of the following statements are most reasonable?
A) The incident investigation element is clearly deficient
B) The company's process safety competency could be deteriorating
C) Facility audits are not detecting the issue
D) The company's training program might need improvement
E) Better writing of operating procedures will compensate for insufficient process knowledge by the operators
Solutions:
| Question # 1 Answer: A | Question # 2 Answer: B,E | Question # 3 Answer: A,C | Question # 4 Answer: B,C,D | Question # 5 Answer: B,D |



